ZonePro Series
Small Area Laser Processing Machine
The ZonePro series has the ability to add scoring or perforating features within a defined width or "zone" across the flexible packaging material.
The Web Direction (WD) series machines are primarily utilized for micro-perforating, venting and controlled depth scoring applications. These machines are designed to be integrated inline with slitter rewinders but can also be adapted to laminators and extrusion lines. The WD series machines are built to handle web widths up to 2000 mm (79 in.) and they can have up to sixteen processing heads.
Multiple modules with maximum flexibility.
The WD Series machines can be designed and integrated into production lines such as laminators, extruders or can be set up off-line on a rewinder or slitter. Systems are adaptable with web widths up to 1600 mm (62.99′′). This series offers precise laser scoring for easy-open packaging.
Laser Perforating for Modified Atmosphere Packaging
Preco's Beam Compression Units (BCUs) are used to produce consistent geometric-shaped holes at processing speeds up to 2500 ft./min. This is the fastest perforating head in the industry.
Laser Scoring for Consumer Convenience
Laser scoring is a process of utilizing a focused spot of energy to remove
material to a specified depth. Preco's AcuTear laser scoring technology
provides easy-open / easy-tear flexible packaging.
The WD Series machines combined with our beam compression technology are the ultimate high-speed laser micro-perforator. Beam compression heads perforate through holes at speeds up to 2,500 ft./min (760 m/min), over 15 times faster than other WD series machines. Additionally, this technology enhances the processing benefits of standard industrial lasers allowing for the efficient use of lower powered lasers to produce micro-perforation holes with better quality results than higher-powered lasers at slower speed. With beam compression technology the energy received per hole is independent of the web speed thus the resulting micro-perforations are consistently round.
As the requirement for packages with improved breathability, consistent hole size and precise location continues to grow, converters are looking to Preco to provide micro-perforating solutions.
Just some of the many benefits of buying a Preco Web Direction laser machine.
Reduces set-up time; unify production from operator to operator
Provides added flexibility in scoring different film materials
An on-the-fly controller that compensates web speed fluctuation during the entire run resulting in quality product and substantial waste reduction
On-the-job feedback including laser processing parameters, web speed and web length
Easily clean lens and mirrors without causing beam misalignment
Quick and accurate positioning of score or perforation locations
Precise positioning of focal point and ability to handle different film thicknesses
Eliminates scrap caused by the overpowering of material at slower than normal processing speeds
Precision Control of laser energy, Unique to Preco
Technical parameters are based on a baseline standard but all Preco Web Direction laser machines can be customized to meet your product's needs.
Fixed-Focus Heads | Beam Compression Heads | |
---|---|---|
Venting Speed (short slit pattern) | Up to 45 m/min (150 ft./min) | Up to 457 m/min (1,500 ft./min) |
Perfing Speed | Up to 45 m/min (150 ft./min) | Up to 457 m/min (1,500 ft./min) |
Perforating Precision | 1:1.75 Hole aspect ratio | 1:1.2 Hole aspect ratio |
Perforation Hole Size | 50 µm - 150 µm (0.002 in. - 0.006 in.) | |
Scoring Speed | Up to 610 m/min (2,000 ft./min) | |
Lasers | 1 -10 | |
Output Heads | 1 - 10 | |
Cross Axis Beam Adjustment Rows | 2 Rows | |
Machine Footprint | Cross Web: 2743 mm (108 in.) | |
Web Direction: 1270 mm (50 in.) | ||
Height: 2438 mm (96 in.) | ||
Web Width | Standard 1600 mm (63 in.) | |
Laser Power | Up to 400 Watts | |
Laser Wavelengths | 9.3 µm, 10.2 µm or 10.6µm | |
AcuBreathe® / AcuTear™ Software | Included | |
Safety Enclosure | Class 1 | |
Lower Web Stabilization Support | Included | |
Process Monitoring | Requires Closed Loop Power Control | |
Power Requirements | Controller: 208VAC, 3PH, 50/60Hz | |
Chiller: 460VAC, 3PH, 60Hz |
The above data is subject to change. All specifications are dependent on laser power, material type and thickness, and process platform - consult with a Preco associate.
The ZonePro series has the ability to add scoring or perforating features within a defined width or "zone" across the flexible packaging material.
The Cross Web Series was designed to laser perforate, score and cut shapes or lines on-the-fly across the web.
Designed for laser micro-perforating, scoring and microwave venting in the web direction with high-speed capabilities.
FlashLite Modules offer laser scoring and laser micro-perforating for easy-open, easy-fill and easy breathe packaging.
One of Preco's dedicated professionals will be in touch to help with your interest in the Web Direction laser machine.
715.247.3285 | Email